Semi-autogenous grinding (SAG) mill liner design and ...

and affect overall mill performance. Using a smaller, not larger, bucket size to focus the impact of the charge at the toe, along with increasing mill speed as shell lifters wear, is a promising current development in shell liner design and SAG mill opera-tion providing the

Boost the performance of your SAG Mill - FLSmidth

Enhanced mill performance. SAGwise total process control uses specially designed acoustic sensors and proprietary process control software to monitor and respond to critical impacts inside your SAG Mill. Conditions inside your mill are automatically adjusted to minimise liner damage, stabilise and then optimise the operation of a SAG Mill.

SAG Mill Grinding Circuit Design - 911metallurgist

Jun 06, 2016 · By combining with SAG discharge and screening on the SAG discharge screens, top size control to the ball-mill circuit feed is maintained while still unloading the SAG circuit (Mosher et al, 2006). A variant of this method is to direct pebble-crushing circuit product to the ball-mill sump for secondary milling: while convenient, this has the ...

Optimizing your SAG mill operation - International Mining

Mar 21, 2007 · • Efficient operation even at higher mill speeds • Operator-friendly smooth mill operation • Significantly improve wear life • Can be precisely designed to handle the given capacity • Can be easily retro-fitted to existing mills. The optimal performance of AG/SAG mills is

STARTLING EFFECT OF BALL SCATS REMOVAL ON SAG MILL

REMOVAL ON SAG MILL PERFORMANCE Malcolm Powell Head Comminution Group, Mineral Processing Research Unit, University of Cape Town P/B Rondebosch, 7701, South Africa. [email protected] Ian Smit Plant Manager Process Design, AngloGold Limited PO Box 62117, Marshalltown, 2107, Johannesburg, South Africa email: [email protected] ABSTRACT

Semi-autogenous grinding (SAG) mill liner design and ...

and affect overall mill performance. Using a smaller, not larger, bucket size to focus the impact of the charge at the toe, along with increasing mill speed as shell lifters wear, is a promising current development in shell liner design and SAG mill opera-tion providing the

Acoustic emissions monitoring of SAG mill performance ...

Jul 15, 1999 · Acoustic emissions monitoring of SAG mill performance Abstract: Particle grinding is a final stage in the comminution process used to liberate minerals from gangue in mineral processing plants. Semi-autogenous grinding (SAG) occurs in tumbling mills which use both large ore particles and steel balls for grinding.

Boost the performance of your SAG Mill - FLSmidth

Enhanced mill performance. SAGwise total process control uses specially designed acoustic sensors and proprietary process control software to monitor and respond to critical impacts inside your SAG Mill. Conditions inside your mill are automatically adjusted to minimise liner damage, stabilise and then optimise the operation of a SAG Mill.

(PDF) Influence of feed size on AG/SAG mill performance ...

“Performance size (mm) characteristics and optimisation of the Fimiston (KCGM) SAG mill circuit”, Proc SAG '96, Vancouver, Vol 1 pp233-248. More intense blast Standard blast SCOTT, A., KANCHIBOTLA, S.A., and MORRELL, S. 1999.

Optimizing your SAG mill operation - International Mining

Mar 21, 2007 · • Efficient operation even at higher mill speeds • Operator-friendly smooth mill operation • Significantly improve wear life • Can be precisely designed to handle the given capacity • Can be easily retro-fitted to existing mills. The optimal performance of AG/SAG mills is

Integrated advanced process control with a sag mill ...

The Impactmeter is an advanced SAG mill performance monitoring instrument developed to measure load generated impacts and provide mill liner protection through the use of acoustic signals together with proprietary software. This paper demonstrates the operational benefits achieved as result of the implementation of both systems. ...

SAG Mill Optimization using Model Predictive Control

Control of -SemiAutogenous Grinding(SAG) mill weight is an example of an important process that exhibits many of these aspects. Maintaining the SAG mill weight at the optimum value is critical for achieving maximum grind rate efficiency and mill production (Powell, M.S., van der Westhuizen, A.P., & Mainza, A.N. 2009).

SAG mills - Outotec

Gearless mill drive (GMD) technology has further expanded the use of large SAG milling allowing Outotec to produce the world's largest SAG mill of 42’ in diameter drawing power at 28 MW. Today, Outotec is the world leading supplier of gearless SAG mills operating globally. Premier™ horizontal grinding mills - Engineered to excel.

IMPROVEMENTS IN SAG MILL THROUGHPUT FROM FINER

identify where the opportunities were greatest and what effect the combined changes would have on mill performance. Initially, the focus was to reduce the SAG mill feed size while processing the lower tonnage Subika ore and improve the grinding circuit product size while processing the ball mill

Difference Between Sag Mill vs Ball Mill - mech4study

Oct 12, 2017 · 1. SAG mill is the primary tool for grinding. SAG mill is used before the other mills. Ball mill is a secondary, and it is used after the SAG mill. 2. SAG mill breaks the raw material into pieces for the further grinding. Ball mill is used to grind the pieces of raw material into. powder-like structures. 3.

Protect your SAG Mill by monitoring impacts to the liners

Impactmeter, our SAG Mill Performance Monitoring system has been specially designed to help you prevent critical impacts in your mill. By doing so you will be able to extend the life of your mill liner while cutting energy costs and increasing your output. What we offer. A monitoring system to protect your SAG Mill from critical impacts.

Influence of aggregate stemming in blasting on the SAG ...

Dec 01, 2005 · As the performance of the flotation circuit is dependent on the stability of the mill feed, the impact of the aggregate stemming was also analyzed in terms of the variability on SAG throughput. Historically the SAG mills at Red Dog have been subject to significant swings in throughput due to segregation and the dozer pushing in the coarse ore ...

Quantifying variability of ore breakage by impact ...

Oct 01, 2018 · The impact of ore variability on process performance was observed at the OK Tedi mine in Papua New Guinea, where the variations in feed ore hardness (Bond work index 5–16 kWh/t) and in feed size distributions caused the SAG mill throughput

PARAMETER OPTIMIZATION OF LARGE SAG MILL LINER BASED

Jun 17, 2021 · Due to its strong lifting capacity and excellent grinding performance, the trapezoidal liner is widely used in the SAG mill. The structure of the trapezoidal liner is shown in Fig. 1, the main dimensions are: dip angle $$\tau$$, length of the top edge $$L$$ and height $$h$$.Dip angle $$\tau$$ determines the trajectory of the mediums in the SAG mill, which directly affects the impact speed and ...

Choosing a SAG Mill to Achieve Design Performance

Jan 11, 2021 · Choosing a SAG Mill To Achieve Design Performance John Starkey1, Principal Consulting Engineer Sami Hindstrom2, Manager, Grinding Travis Orser2, Project Manager, Grinding 1 Starkey & Associates Grinding Design and Process Engineering 336 –

Performance Characteristics and Optimisation of the ...

This product is stockpiled as SAG mill feed. The SAG mill was supplied by Fuller and measures 10.97m in diameter. It is driven by two constant torque variable speed Siemens electric motors each rated at 6000kW. Power is supplied to the motors from a cycloconverter unit to provide a controlled speed variation of the mill. Product from the SAG mill

I-203 I-204 INTRODUCTION

INFLUENCE OF FEED SIZE ON AG/SAG MILL PERFORMANCE S.Morrell1 & W.Valery 1 1.JKMRC, Isles Road, Indooroopilly, Qld 4068, Australia e-mail : [email protected] ABSTRACT Fluctuations in feed size distribution are second only to ore competence variation in their influence on autogenous and semi-autogenous mill performance.

Choosing a SAG Mill To Achieve Design Performance - VSIP.INFO

Citation preview. Choosing a SAG Mill To Achieve Design Performance. John Starkey1, Principal Consulting Engineer Sami Hindstrom2, Manager, Grinding Travis Orser2, Project Manager, Grinding 1. Starkey & Associates Grinding Design and Process Engineering 336 – 268 Lakeshore Rd. E. Oakville, Ontario L6J 7S4 PH: (905) 465-7512 Fax (905) 844-5297 ...

Optimizing Performance of SABC Comminution Circuit of the ...

the SAG mill and ball mill was 8658 kW, which caused partial over-grinding. From experience in processing plants outside of China, the power rating of the ball mill should be higher than that of the SAG mill [5]. The pebble crusher had an over-powered configuration. The installed power draw of 630 kW

Understanding the Effects of Liner Wear on Semi-autogenous ...

Abstract The effect of liner wear on SAG mill performance has gained much attention in recent years. It is commonly observed that the three key performance criteria of SAG milling; throughput, power and product size all improve as the liner wears.

PARAMETER OPTIMIZATION OF LARGE SAG MILL LINER BASED

Jun 17, 2021 · Due to its strong lifting capacity and excellent grinding performance, the trapezoidal liner is widely used in the SAG mill. The structure of the trapezoidal liner is shown in Fig. 1, the main dimensions are: dip angle $$\tau$$, length of the top edge $$L$$ and height $$h$$.Dip angle $$\tau$$ determines the trajectory of the mediums in the SAG mill, which directly affects the impact speed and ...

SKF Performance Contracts for Horizontal Grinding Mills

After monitoring the SAG mill for just under three months, warning signs appeared in the data. An analysis of a waterfall diagram showed that sidebands had developed around the input pinion gear frequency, indicative of the wear on the gears.

Optimization of mill performance by using

Optimization of mill performance by using online ball and pulp measurements Soon after a stop, a mill is a dangerous place to enter for the personnel tasked with taking measurements or samples. Crash stops are difficult to handle. The mill and all feed streams should be stopped simultaneously but, often, they are stopped around about the same time.

The Selection and Design of Mill Liners - MillTraj

stresses in large SAG mills helped to drive the development of greatly improved liner materials. However, this cost engineering approach ignored the mill performance and overlooked the other key function of mill liners. The second primary function of a liner is to transfer rotary motion of the mill to the grinding media and charge.

THE INFLUENCE OF SHELL, GRATE AND PULP LIFTERS ON SAG MILL ...

The charge motion and breakage of particles inside the mill depends on the shell lifters design, while the discharge of ground particles is controlled by the grate and pulp lifters. The limitations imposed by poor grate and pulp lifter design become increasingly apparent with increasing size of ag/sag mills and their operation in closed circuit.

Optimization of a SAG Mill Energy System: Integrating Rock ...

Jul 01, 2019 · An optimization is carried out to minimize the yearly cost of energy for the operation of the SAG mill. This cost includes the energy consumption cost in \$/kWh and the capital cost for the PV-BESS infrastructure, prorated over the life of the battery system, accounting for the discount rate through an annuity factor (Pamparana et al. 2019a, b).The energy requirements are defined by the SAG ...

Modular SAG mill discharge trommel for maintenance ...

Aug 28, 2018 · Modular SAG mill discharge trommel for maintenance flexibility and performance Video Playlist (53) Keeping up with the Joneses ... The evolution of the Cadia 40’ SAG mill to treat the Cadia East orebody – a case study of incremental change leading to operational stability Watch .

SAG mill wear optimization using DEM simulation - Rocky DEM

Mar 13, 2018 · Video 1: Mill Showing Surface Wear Modification Case scenario. Consider a large SAG mill with a diameter of 10.97 m, as shown in Figure 1a. The mill has a high-definition line design with alternating lines of high and low elevators (Figure 1b). The mill processes rocks from 200 mm to 300 mm, using 350 mm steel balls as the grinding medium.